Project Background
Glass bottles play a vital role in packaging due to their recyclability and environmental benefits.
As the industry undergoes digital transformation, glass bottle manufacturers face the dual challenge of enhancing production efficiency and maintaining product quality.
Ensuring that each bottle meets strict quality standards is crucial, especially when recycling old bottles to prevent issues like damaged necks that could compromise product safety.
That's need the help of vision control pc.
The fragility of glass bottles and the high-speed production environment put forward higher requirements on the accuracy and efficiency of the detection system.
Digital transformation, machine vision helps glass bottle detection machine
In the face of this challenge, enterprises need an intelligent and automated glass bottle detection machine, with machine vision technology as the core, through the combination of light source, lens, camera and software algorithm, to achieve all-round and high-precision detection of glass bottles.
As the core of the detection system, the performance of the industrial pc is directly related to the accuracy and efficiency of the detection. It must have the following characteristics:
1. High reliability: Once the glass production line is in production and operation, it cannot be stopped all year round.
Once it is stopped, it takes a long time to reheat, and the loss is huge, so the industrial computer needs to have extremely high stability.
2. High performance: The speed of the on-site conveyor belt for glass bottles is very fast, and it takes 200ms to process at least 1 PCS.
3. High and low temperature requirements: The temperature at the industrial site is relatively high, and it needs to have a certain degree of high temperature resistance.
4. Anti-interference: The on-site environment is harsh, and the electromagnetic interference is relatively serious, so it needs to have a certain EMC anti-interference ability.
Zhichun's vision control pc product adopts a flexible 1+1+1 matching solution, integrating deep learning and machine vision technology, which not only meets all the requirements of the above-mentioned industrial computers, but also becomes an ideal choice for glass bottle inspection machines with its excellent performance and stability.
It can achieve:
Comprehensive appearance inspection: including tall and short bottles, broken bottles, special-shaped bottles, etc.
Fine bottle mouth inspection: Identify problems such as damaged sealing surfaces and flat surface damage.
In-depth bottle body inspection: Detect defects such as dirt, cracks, and wear.
Thorough bottle bottom inspection: Identify dirt, foreign matter, damage, etc.
Accurate residual liquid detection: Detect water, alkali, etc.
In actual application scenarios, Zhichun Vision Control PC can be used as an independent host,
or it can add or replace the high-speed expansion main magazine or multi-I/O expansion auxiliary magazine according to specific circumstances,
which can not only meet the general needs, but also adapt to different industry needs such as machine vision, operation control, and robots.
Industry value, digital transformation helps enterprises reduce costs and increase efficiency
Zhichun Vision panel PC series solutions have been successfully implemented in multiple glass bottle factories and have achieved excellent practical results.
In the future, they will also have high application and promotion value in the industry.
1. Help enterprises reduce costs and increase efficiency: intelligent inspection machines replace traditional manual operations to save labor costs
2. Technology-driven improvement of detection accuracy: Industrial pc use professional industrial cameras combined with deep learning algorithms that can be continuously iterated and optimized,
which greatly improves detection accuracy and reduces missed detection rates.
3. Process analysis and optimization: Data can be summarized and analyzed to facilitate front-end process problem finding and provide suggestions for subsequent processes.
Zhichun Vision control PC, with its excellent performance and flexibility, has become an ideal choice for machine vision inspection.
It not only improves inspection accuracy, but also optimizes production processes and ensures product quality.
To learn more about customized industry panel pc or touch screen monitor solutions, please contact us.
