As a industrial pc china suppplier, we produce a industrial control pc which have 5 lan ports, which we often supply to the industrial automation factory.
A major application of Industrial computer in manufacturing is of course the vision controlled quality assurance
that functions at a much higher speed and with greater accuracy than is possible by humans.
Using machine vision and packaging inspection systems manufacturers
as well as food packaging plants automate quality assurance of their products at a great speed.
3D machine vision is the latest advancement in the Vision industry.
Its commercialization has become reality thanks to the powerful multi-core CPU´s
that can handle computation of an extra Z dimension at a super fast speed,
providing deeper multidimensional data on the object making 100% quality assurance possible.
This vision controller pc has taken the quality control to a next level where the pass/fail decision of the system
can depend on many more parameters such as proportion, shape, surface, size, etc.
This is a high-performance compact fanless visual control computer that uses the Elkhart Lake platform,
Intel Celeron J6413/x6425E processor, optional Intel i5i7, industrial grade gigabit Ethernet port power supply,
and provides rich I/O to help customers integrate machine vision application solutions more flexibly.
● Supports EtherCAT bus motion control
● Support multi brand robotic arm model algorithms such as KUKA and Yaskawa
● Support various complex motion controls such as electronic cam, linear, circular, and continuous trajectory processing
● PC+Windows/Ubuntu+motion control integrated
● Wide hardware support, supporting mainstream cameras both domestically and internationally
Adopting a CPU+FPGA architecture to achieve microsecond level control loop feedback, widely used in low latency scenarios in industrial environments
Provide a demo SDK for the light source control app, providing corresponding API functions to read and write parameters and status,
and supporting reading abnormal status information of the light source board
Industrial PC Applications
Packaging Inspection and Quality Control:
Another major application in manufacturing is of course the vision controlled quality assurance that functions at a much higher speed and with greater accuracy than is possible by humans.
Using machine vision and packaging inspection systems manufacturers as well as food packaging plants automate quality assurance of their products at a great speed.
3D machine vision is the latest advancement in the Vision industry. Its commercialization has become reality thanks to the powerful multi-core CPU´s that can handle computation of an extra Z dimension at a super fast speed, providing deeper multidimensional data on the object making 100% quality assurance possible. This has taken the quality control to a next level where the pass/fail decision of the system can depend on many more parameters such as proportion, shape, surface, size, etc.
In modern manufacturing, packaging inspection and quality control are key links to ensure that products meet high standards.
With the development of technology, machine vision systems have replaced traditional manual inspections, providing quality assurance with higher accuracy and speed.
Here are some key points for using industrial PC and machine vision in packaging inspection and quality control:
1. High speed and high accuracy:
- Machine vision systems can inspect at speeds and accuracy that humans cannot match, which is especially important on high-speed production lines.
2. Automation:
- Manufacturers and food packaging factories can use automated vision systems to quickly detect product quality, reduce human errors and improve production efficiency.
3. 3D machine vision:
- The latest 3D machine vision technology is able to process additional Z-dimensional data, thanks to powerful multi-core CPUs that can handle complex computing tasks in a very short time.
- This technology provides deeper multi-dimensional data, enabling the system to make qualified or unqualified judgments based on more parameters such as proportion, shape, surface features, size, etc., thereby achieving 100% quality inspection.
4. In-depth data analysis:
- By collecting and analyzing large amounts of visual data, manufacturers can gain in-depth insights into product quality, helping to improve manufacturing processes and product design.
5. Integration and communication:
- Industrial PCs usually serve as control centers, connecting various sensors, cameras and other devices, and communicating with enterprise resource planning (ERP) or manufacturing execution systems (MES) to ensure data consistency and traceability.
6. Flexibility and adaptability:
- Advanced software algorithms enable machine vision systems to flexibly adapt to different products and packaging types, improving the versatility of production lines.
7. Cost-effectiveness:
- Although the initial investment may be high, in the long run, machine vision systems improve production efficiency by reducing scrap rates and rework, thereby reducing overall costs.
8. Safety and compliance:
- Vision systems help ensure that products meet industry standards and regulatory requirements, such as food safety regulations, which is particularly important for the food packaging industry.
These technologies and applications are not limited to the food industry, but are also widely used in many fields such as automobiles, electronics, medicine, and cosmetics to ensure the quality and safety of the final product.
